DEPRAG Industrial Intelligent Tools - DIQ system

Built-in module

• Autonomous system
• No external energy is needed
• Wireless communication
• Permanent monitoring of the tool

 

Built-in module consists of

• Power generator unit
• Lithium battery
• Internal memory
• Real time clock - RTC unit
• Internal evaluation CPU
• Working under special operations
• Wireless communication: Free band 868 MHz, 916 MHz or 433 MHz
• RF range: 10+ m in buildings, 100+ m in open space

 

DIQ system - Basic operating modes

Working

• Continuous checking all parameters
• Evaluation the measured values
• Storing the important data

Communication

• Communication with the GW
• Sending all stored data
• Receiving the new orders

 

DIQ application and Industry 4.0

Company structure

• Whole history
• Company hierarchy
• Tool recognizing
• Tool identification
• Online documentation

Tool card

• First launch of the tool
• Regular maintenance information
• History of the workers deals with the tool
• Total working time of the tool
• Total cost of the tool repairs 
• Total used compressed air

Actual information

• Online status
• Continuous speed control
• Permanent tool condition monitoring
• Service intervals based on actual conditions
• Potential problem warnings

Evaluation and reports

• Working effectivity
• Optimal grinding speed
• Tool loading or potential overloading
• Average and total air consumption
• Ambient temperature peaks
• Working off hours

Key advantages

• The tools are nder your supervision all time
• Availability of all working data
• Full control of the air tool and process
• Recommends, how to use the tool to get optimal results
• Recommends, which tool is the best for the process
• Comparison of workers - comparison of tools
• Continuous monitoring of the tool status
• Guiding to reach optimal efficiency, grinding speed and load
• Control maintenance intervals as well as maintenance costs
• Working hours
• Full access to the air consumption for better production planning
• Save energy and costs

Sales model

• Licensing per machine
• Gateway is needed: price list
• 3 different license levels:
• BASIC: Primary information available
• MASTER: Advanced access with some features
• TOP: Full access to all system functions

Tools availability

• GAQ818-250BX
• GAQ823-250BX
• GAQ815-190BX
• GAQ823-190BX
• GAQ812-190BX
• GAQ818-190BX